Key Features of Pipe Induction Brazing Machines
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Advanced DSP Digital Control System
- Precise temperature regulation (±1.5°C) with real-time feedback
- Adaptive frequency adjustment (20-400kHz) based on pipe diameter and material
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High-Efficiency Induction Heating
- Non-contact heating via electromagnetic induction
- Rapid temperature rise (up to 200°C/sec) reducing cycle times
- Energy conversion efficiency ≥90%, saving 30-40% compared to flame brazing
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Customizable Brazing Coils
- Tailored coil designs for various pipe geometries (OD 6-150mm)
- Segmented coil configurations for localized heating zones
- Quick-change coil system enabling multi-diameter production
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Integrated Cooling Solution
- Matched with industrial chillers for precise temperature control
- Closed-loop water circulation system (≤5°C temperature variance)
- Corrosion-resistant components ensuring 24/7 operation
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Material Versatility
- Ideal for copper, aluminum, steel, and alloy pipes
- Compatible with silver, brass, and aluminum-silicon filler metals
- Oxide-free brazing environment minimizing post-process cleaning
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Automation-Ready Design
- PLC interface supporting seamless integration with robotic systems
- Pre-programmed recipes for quick process setup
- Remote monitoring capability via industrial IoT platform
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Safety & Compliance
- CE, SGS, and ISO 9001 certified manufacturing
- Overheat/overcurrent protection with dual-temperature sensors
- Low EMF emission (<2mG) ensuring operator safety
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Compact Footprint
- Space-saving design optimized for production line integration
- Modular structure enabling easy maintenance access
- Noise level <75dB(A) compliant with workplace regulations
